Electrode Rod Iron

Welding Consumable Plant

Our Extrusion Plant and Conveyor systems are tailored specifically for the efficient production of Stick Welding Electrodes, offering a range of capacities and technical specifications to meet diverse manufacturing needs. These robust plants are engineered to ensure seamless transportation and installation at any site, featuring plug-and-play functionality that minimizes setup time and complexity. Designed with a compact footprint, they optimize floor space utilization without compromising on operational efficiency.

Each plant is meticulously crafted using high-quality components and adheres to rigorous engineering standards, guaranteeing reliability and longevity in operation.

Our commitment to international quality norms ensures that every unit delivers consistent performance and meets stringent industry requirements. Whether for small-scale operations or large-scale production facilities, our Extrusion Plant and Conveyor systems provide versatile solutions that enhance productivity and reduce downtime, thereby supporting the seamless production of high-quality welding electrodes worldwide.

Specification of our Standard model:

Specification	Details
Capacity / Gross volume of the Cylinder	5 Liters
Flux feeding capacity	3 liters per minute
Type of Wire Feeding	Concentric / Inline to the Flux flow
Maximum Speed of Wire Feeder	800 pieces of 350mm length/min (280m/min)
Minimum speed of wire feeder	80 pieces of 350mm length /min (28m/min)
Diameters of wires handled	2mm, 2.5mm, 3.2mm, 4mm & 5mm
Maximum extrusion pressure	800 Bar on Flux
Lengths of wires handled	350mm & 450mm
Hydraulic Pressure	215 Bar
Method of Operation	Automatic with HMI

In case of Auto Mode, From the HMI, operator enters the following parameter

The Machine automatically calculates the

Wire feeder rollers speed

Pick up rollers speed

Amount of Flux required per minute

Individual speeds of the different conveyors

The Machine automatically calculates the

01.

02.

03.

04.

In this case, the operator skill required to adjust the flow of the flux is reduced. However, the actual pressure at which the extrusion happens is entirely dependent upon the amount of silicate added during wet mixing. The operator need not adjust any flow valve to control the flow. In case of any fine adjustment in flow required to control the Less coating & Over coating, the same can be set on the HMI. Once the Piston has reached its end position, the wire feeding stops & the Piston returns automatically to its home position. The front Flux gate is opened & the new slugs are loaded to repeat the cycle.

The HMI stores important data like

No of charges extruded during the shift

No of pieces extruded during the shift

Actual hours of extrusion time during the shift.

As such this particular extruder is designed & is meant for production of shorter runs of special electrodes, high value electrodes, where each batch can be as low as 250 Kgs. The special design of the front loading & fast opening breach mechanism allows quicker change over & thorough cleaning of the wetted parts. So, there will not be any cross contamination of flux from one batch to another batch. In this way, even up to 4 different types of products can be extruded in short run in one shift. Of course, given a chance, this machine can produce 2200 Kgs of electrodes of any one type uninterrupted.

Welding Consumable Plant